Compressed air leaving a compressor often carries moisture, oil, and particles.
As the air cools, this moisture condenses into liquid water. Result?
This leads to rust, blockages, pitting, and freeze-ups. These issues can cause equipment failure and product rejection.
But we can help because our refrigeration air dryers reduce the dew point of compressed air by cooling it & then separating the condensate. This offers dry and clean air for industrial use.
Protects Equipment:- It easily helps prevent rust, corrosion, and blockages in pipelines.
Minimises Failures:- It also helps avoid freeze-ups and damage to downstream components.
Supports Productivity:- It also helps to reduce downtime that often happens due to moisture-related issues.
Smooth Operation:- Not only this, but it also helps cool down compressed air to the lowest possible temperature for maximum water removal.
When compressed air is cooled, the water vapour it carries condenses into liquid water. This can then be safely separated and removed.
Pre-Cooler (Air-to-Air Heat Exchanger): Incoming wet compressed air is pre-cooled by the outgoing dry, cooled air. This helps get a reduced amount of temperature of the wet air before final cooling.
Evaporator (Air-to-Refrigerant Heat Exchanger): The pre-cooled air helps further cool down the dew point. At this stage, the water vapour condenses into a liquid state.
Moisture Separator: The condensed water is separated and discharged through a drain port - no moisture remains in the air supply.
At last, the dry, cool compressed air passes back through the pre-cooler. Temperature regains normal before entering the distribution system.
The result is clean, dry air that highly minimises corrosion, blockages, & damage to downstream types of equipment.
The refrigeration air dryer is designed with advanced engineering that sets it apart from conventional dryers.
Microchannel condenser:
Open platform & fully customizable Elix Refrigerated air dryer... comes with an advanced open platform PLC with numerous features including total system monitoring, preventive maintenance alerts and compatible to industries required communication protocol such as RS485 modbus, BMS, IOT, Ethernet and Industry 4.0 etc. Being an open platform software, the PLC can be programmed to meet your specific requirements. Read More
Instantaneous response to abrupt change in load Elixplus... Refrigeration air dryer keeps the Pressure dewpoint nearly constant even in wide operating range with quantum jump load variation with the help of electronically controlled capacity regulating valve (in selected model). Suction and discharge pressure transmitters ensure precise monitoring and control of process parameters. Read More
Modular Cooler configuration & Integrated control... Flow characteristics play a vital role in improving efficiency of Heat transfer. At part load, the flow characteristics change drastically reducing the efficiency of Heat exchanger. Elixplus Modular Cooler configuration & Integrated control make use of Step cooling technology which effectively control the flow inside the cooler and keep the efficiency at higher level even at part load condition. Read More
Silent Zero air loss, Ample savings. Zero air loss, Ample savings.
Refrigeration air dryers
Capacity: 10cfm to 15000cfm
Pressure: 1 bar(g) to 16 bar(g)
Variable frequency drive refrigeration air dryers
Capacity: 400cfm to 15000cfm
Pressure: 1 bar(g) to 16 bar(g)
Refrigeration air dryers with R513A Eco-friendly refrigerant
Capacity: 10cfm to 15000cfm
Pressure: 1 bar(g) to 16 bar(g)
High pressure refrigeration air dryers
Capacity: 10cfm to 600cfm
Pressure: 17 bar(g) to 250 bar(g)
Class | Pressure Dew Point (°C) |
---|---|
0 | As Specified By The Equipment User Or Supplier & More Stringent Than Class 1. |
1 | ≤-70 |
2 | ≤-40 |
3 | ≤-20 |
4 | ≤+3 |
5 | ≤+7 |
6 | ≤+10 |
Opting for the right partner matters when it comes to air solutions. At Sontech, we combine expertise, scale, and most importantly, innovation to deliver lasting results.
Contact us today to know more about our Refrigeration Air Dryers.